THRUPUT MAX©

NextGen Digital Solution for Enhanced Manufacturing Throughput
and Significant Cost Savings

THRUPUT MAX© Enables You

Deploy Digital Technologies To Maximize Throughput, Minimize Commissioning Risks And Rework Costs

THRUPUT MAX© provides comprehensive manufacturing process improvement solutions by leveraging state-of-the-art plant, robotics and ergonomics simulations and virtual commissioning methodologies. THRUPUT-MAX© utilizes integrated data analytics to enable the design of production cell layouts for throughput maximization and validation of workflows in complex manufacturing environments featuring a variety of interacting robots. This NextGen solution substantially improves operational flexibility and minimizes commissioning risks and rework costs

THRUPUT MAX© Significantly Improves Throughput And Offers Significant Cost Savings In Plant Setup

Solution Highlights

  • Plant Simulation and Throughput Optimization
    • Discrete Event Simulation, Optimization of Material Handling and Equipment Utilization
    • Comprehensive Analysis of Throughput, Equipment Utilization, Bottleneck Detection and Countermeasures
    • Integrated Energy Optimizer to Maximize Energy Cost Savings
  • Robotics And Automation Simulation
    • Single Robot Stations to Complete Production Lines and Zones
    • Design of Complete Work Cells With Comprehensive Models
    • Offline Programming to Validate Collision Free Robot Motion and Cycle Times
  • Ergonomics Simulation
    • Simulate Human Factors Including, User Comfort, Fatigue and Injury Risk
    • Compliance With Health and Safety Standards, Elimination of Human Performance and Feasibility Issues
  • Virtual Commissioning
    • Simulation of Production Lines to Detect and Fix Errors In Design and Functions
    • Test Interplay of Electrical, Mechanical and Control Automation

Solution Highlights

  • Plant Simulation and Throughput Optimization
    • Discrete Event Simulation, Optimization of Material Handling and Equipment Utilization
    • Comprehensive Analysis of Throughput, Equipment Utilization, Bottleneck Detection and Countermeasures
    • Integrated Energy Optimizer to Maximize Energy Cost Savings
  • Robotics And Automation Simulation
    • Single Robot Stations to Complete Production Lines and Zones
    • Design of Complete Work Cells With Comprehensive Models
    • Offline Programming to Validate Collision Free Robot Motion and Cycle Times
  • Ergonomics Simulation
    • Simulate Human Factors Including, User Comfort, Fatigue and Injury Risk
    • Compliance With Health and Safety Standards, Elimination of Human Performance and Feasibility Issues
  • Virtual Commissioning
    • Simulation of Production Lines to Detect and Fix Errors In Design and Functions
    • Test Interplay of Electrical, Mechanical and Control Automation

Issues Addressed

  • Suboptimal Utilization of Equipment in a Production Cell
  • Inefficient Layouts and Material Flow
  • Cost of Rework and Delays During Commissioning
  • Limited Operational Flexibility Resulting in Substantial Downtime
  • Significant Human Errors Due to Lack of Automation
  • Employee Fatigue and Risk of Injuries Due to Poor Ergonomics

Payoffs

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Throughput Maximization and Improved Manufacturing Performance

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Smarter and Efficient Factory Layouts with Optimized Material Flow Operations

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Significant Cost Savings With Virtual Plant Commissioning in a Digital Environment

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Faster Commissioning Due to Elimination of Most Errors in Design and Functions

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Increased Operational Flexibility Due to Significant Reduction in Downtime

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Improved Employee Satisfaction and Reduced Health Risks Due to Ergonomically Optimized Workspaces

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